Alloy Steel Boiler Tube Manufacturer & Supplier in Europe

Alloy Steel Boiler Tube Manufacturer & Supplier in Europe - PipingProjects.eu

Alloy Steel Boiler Tube Manufacturer in Europe

PipingProjects.eu is one of the leading Alloy Steel Boiler Tube Manufacturer in Europe. Alloy Steel Boiler Tubes are vital components across industries, valued for their strength and adaptability. These tubes come in diverse shapes and dimensions tailored to specific applications, offering structural support in construction and facilitating the transportation of fluids, gases, or solids in mechanical and plumbing systems. As a leading Alloy Steel Boiler Tube Supplier in Europe, we prioritize delivering premium products that adhere to rigorous industry standards. Our dedication to excellence guarantees unmatched quality and reliability for our customer's projects, establishing us as a dependable partner in the alloy steel tubing sector.

What Is Alloy Steel Boiler Tube?

An Alloy Steel Boiler Tube is a specialized type of tubing explicitly designed for use in boiler systems. It is crafted from alloy steel, which contains additional alloying elements beyond carbon, such as chromium, molybdenum, or nickel, to enhance its mechanical properties and resistance to high temperatures and pressures. Alloy steel boiler tubes are engineered to withstand the extreme conditions in boiler systems, including high temperatures, high pressures, and corrosive environments.

They play a critical role in the efficient and safe operation of boilers by facilitating heat transfer from the combustion process to the water or steam within the boiler system. With their exceptional strength, durability, and resistance to corrosion and oxidation, alloy steel boiler tubes ensure reliable performance and longevity in demanding industrial applications.

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What are the commonly used grades of alloy steel boiler tubes?

  • SA178 Carbon Steels exhibit moderate corrosion resistance and average strength up to 1000°F, but their sensitivity to graphitization should be considered when operating beyond 800°F. SA209 Carbon-Moly steels are commonly used in elevated temperature boiler duties due to their superior creep characteristics to ordinary carbon steels, containing approximately 0.5% molybdenum.
  • SA213-T304 alloys, comprising 18% chromium and 8% nickel, are available in variants such as 304L, 304LN, 304H, and 304N, each boasting excellent strength and impressive resistance to corrosion and oxidation. SA213-T2, on the other hand, demonstrates higher creep toughness and susceptibility to graphitization than carbon-moly steels, albeit with associated corrosion resistance. Boiler stresses acceptable for T2 are provided up to 1000°F.
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Alloy Steel Boiler Tube Manufatcurer, Supplier and Dealer in Europe

Alloy Steel Boiler Tube

Alloy Steel Boiler Tube Manufacturer in Europe
Alloy Steel Boiler Tube Supplier in Europe
Alloy Steel Boiler Tube Dealer in Europe

Alloy Steel Boiler Tube - Specifications

  • Product : Alloy Steel Boiler Tube
  • Outside Diameter : 1/8" to 16"
  • Wall Thickness : 0.015 to 0.500
  • Schedule : SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120,SCH140, SCH160, XXS
  • Standards : JIS, AISI, ASME, ASTM, AMS, GB, DIN, EN, GOST
  • Types : Seamless, ERW, EFW, Welded, Fabricated
  • Shape : Round, Coil, Square, Rectangular, Boiler, Hydraulic, Straight or ‘U’ bent Tube, Hollow, LSAW Tube Etc.
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Alloy Steel Boiler Tube Specification Chart

Specification Chart of Alloy Steel Boiler Tube
Particulars Specification
Tubes Size 1 / 2” OD up to 5” OD, customs diameters also available
Wall Thickness 0.015" to 0.500"
Outside Diameter 1/8" NB - 16" NB
Length 10ft, 20ft, 40ft, or custom
Application Super Heaters, Boiler, Heat-Exchanger, Condensers, Pressure Vessels
Schedule SCH5, SCH10, SCH20, SCH30, SCH40, Std, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS
Type Seamless / ERW / Welded / Fabricated / LSAW Tubes
Form Round, U-Bend, Straight
End Plain End, Beveled End, Treaded
Grade
Alloy Steel Boiler Tg, T11, T22, T91, T92

What sets us apart as the leading Alloy Steel Boiler Tube Manufacturers in Europe?

As the premier Alloy Steel Boiler Tube Manufacturer in Europe, we pride ourselves on our unwavering commitment to delivering exceptional products that cater to the diverse needs of industries across the continent. With cutting-edge manufacturing processes, we ensure the production of Alloy Steel Boiler Tubes that consistently meet stringent international standards. Our dedication to innovation, reliability, and customer satisfaction positions us as the trusted leader in the industry, providing customized solutions to our valued clients.

Our prominence as an Alloy Steel Boiler Tube Supplier in Europe stems from our relentless focus on quality, efficiency, and customer-centric practices. We prioritize precision in our manufacturing processes, guaranteeing that our products meet and exceed industry standards. Offering a comprehensive range of Alloy Steel Boiler Tubes, we cater to diverse industrial applications, solidifying our reputation as the preferred choice for businesses seeking durable and high-performance solutions throughout Europe.

Pressure Rating Chart of Alloy Steel Boiler Tube

As a leading Alloy Steel Boiler Tube Manufacturer in Europe, access our comprehensive Pressure Rating Chart of Alloy Steel Boiler Tubes for precise information on pressure ratings tailored to your specific requirements.

Alloy Steel Boiler Tube Pressure Rating Chart
Maximum Allowable Pressure (psi)
NPS Outside Diameter Schedule
(in) (in) 10 20 30 STD 40 60 XS 80 100 120 140 160 XXS
1/4 0.54 7985 7985 10798 10798
3/8 0.675 6606 6606 9147 9147
1/2 0.84 6358 6358 8575 8575 10908 17150
3/4 1.05 5273 5273 7187 7187 10220 14373
1 1.315 4956 4956 6670 6670 9316 13340
1 1/4 1.66 4133 4133 5638 5638 7380 11276
1 1/2 1.9 3739 3739 5158 5158 7247 10316
2 2.375 3177 3177 4498 4498 7097 8995
2 1/2 2.875 3460 3460 4704 4704 6391 9408
3 3.5 3024 3024 4200 4200 6132 8400
3 1/2 4 2769 2769 3896 3896
4 4.5 2581 2581 3670 3670 4769 5782 7339
5 5.563 2273 2273 3303 3303 4404 5505 6606
6 6.625 2071 2071 3195 3195 4157 5318 6390
8 8.625 1420 1574 1829 1829 2307 2841 2841 3375 4085 4613 5147 4971
10 10.75 1140 1399 1664 1664 2279 2279 2708 3277 3847 4558 5128 4558
12 12.75 961 1268 1441 1560 2160 1922 2644 3244 3843 4324 5042 3843
14 14 875 1092 1313 1313 1533 2079 1750 2625 3283 3829 4375 4921
16 16 766 956 1148 1148 1531 2009 1531 2585 3157 3733 4404 4882
18 18 681 849 1192 1021 1530 2042 1361 2553 3147 3743 4252 4848
20 20 613 919 1225 919 1455 1989 1225 2526 3138 3675 4288 4824
22 22 557 835 1114 835 1949 1114 2506 3063 3619 4176 4733
24 24 510 766 1147 766 1405 1978 1021 2489 3126 3700 4210 4786
30 30 510 817 1021 613 817
32 32 478 766 957 574 1054
34 34 450 721 901 540 992
36 36 425 681 851 510 1021
42 42 583 729 438 875

How does the working principle of alloy steel water-tube boilers operate?

  • Heat siphoning forms the fundamental operational principle of Alloy Steel Water-tube boilers, regulating the flow of fresh water. These boilers typically comprise a steaming and a lower drum, often called a mud drum. Connecting the drums are two pipes, including an outlet pipe and risers. Initially, water is supplied to the steam drum using a water pump.
  • Subsequently, when fuel is utilized, hot air is allowed to enter the boiler's shell. As the fuel generates heat, it causes a reduction in the liquid's temperature, prompting the liquid to transition into vapour. With increasing water temperature, the concentration of vapour significantly rises.
  • As a result, the process sustains a continuous cycle of water vaporization and condensation, facilitating the efficient transfer of heat energy within the boiler system. This operational mechanism ensures the optimal functioning of Alloy Steel Water-tube boilers, enabling them to meet the demands of various industrial applications with reliability and efficacy.

Alloy Steel Boiler Tube Weight Chart

Access our Alloy Steel Boiler Tube Weight Chart for detailed information on tube weights and dimensions, designed to assist customers in making informed decisions. As a trusted Alloy Steel Boiler Tube Supplier in Europe, we prioritize providing comprehensive resources to meet our client's needs effectively.

Weight Chart of Alloy Steel Boiler Tube
Size NPS Pipe O.D. Wall Thickness Pipe I.D. Weight per Foot Standard to XXHY Schedule
Pipe #
Section Modulus Gallon Capacity Per Linear Foot
1/2 0.84 0.109 0.622 0.85 STD 40 .0407 .0158
0.147 0.546 1.09 XHY 80 .0478 .0122
0.188 0.464 1.31 160 .0528 .0088
0.294 0.252 1.72 XXHY .0577 .0026
3/4 1.05 0.113 0.824 1.13 STD 40 .0705 .0277
0.154 0.742 1.48 XHY 80 .0853 .0225
0.219 0.612 1.95 160 .1006 .0153
0.308 0.434 2.44 XXHY .1103 .0077
1 1.315 0.133 1.049 1.68 STD 40 .1328 .0449
0.179 0.957 2.17 XHY 80 .1606 .0374
0.250 0.815 2.85 160 .1904 .0271
0.358 0.599 3.66 XXHY .2136 .0146
1 1/4 1.66 0.140 1.380 2.27 STD 40 .2346 .0777
0.191 1.278 3.00 XHY 80 .2913 .0666
0.250 1.160 3.77 160 .3421 .0549
0.382 0.896 5.22 .4110 .0328
1 1/2 1.90 0.145 1.610 2.72 STD 40 .3262 .1058
0.200 1.500 3.63 XHY 80 .4118 .0918
0.281 1.338 4.86 160 .5079 .0730
0.400 1.100 6.41 .5977 .0494
2 2.375 0.109 2.157 2.64 10 .4205 .1898
0.154 2.067 3.66 STD 40 .5606 .1743
0.218 1.939 5.03 XHY 80 .7309 .1534
0.250 1.875 5.68 .8045 .1434
0.281 1.813 6.29 .8666 .1344
0.344 1.687 7.47 160 .9806 .1161
0.436 1.503 9.04 XXHY 1.1043 .0922
2 1/2 2.875 0.120 2.635 3.53 10 .6870 .2833
0.203 2.469 5.80 STD. 40 1.0640 .2487
0.216 2.443 6.14 1.1169 .2435
0.250 2.375 7.02 1.2468 .2301
0.276 2.323 7.67 XHY 80 1.3386 .2202
0.375 2.125 10.02 160 1.6371 .1842
0.552 1.771 13.71 XXXHY 1.9971 .1280
3 3.50 0.120 3.260 4.34 1.0411 .4336
0.156 3.188 5.58 1.3122 .4147
0.172 3.156 6.12 1.4265 .4064
0.188 3.124 6.66 1.5342 .3984
0.216 3.068 7.58 STD. 40 1.7241 .3840
0.250 3.000 8.69 1.9372 .3672
0.281 2.938 9.67 2.1207 .3521
0.300 2.900 10.26 XHY 80 2.2253 .3431
0.438 2.624 14.34 160 2.8774 .2811
0.600 2.300 18.6 XXHY 3.4243 .2158
3 1/2 4.0 0.120 3.760 4.98 10 1.3776 .5768
0.226 3.548 9.12 STD. 140 2.3939 .5136
0.250 3.500 10.02 2.6001 .4998
0.281 3.438 11.17 2.8562 .4821
0.318 3.364 12.52 XHY 80 3.1400 .4617
0.636 2..728 22.87 XXHY 4.8795 .3085
4 4.5 0.120 4.260 5.62 10 1.7612 .7404
0.156 4.188 7.24 2.2354 .7156
0.188 4.124 8.67 2.6296 .6942
0.203 4.094 9.32 2.8173 .6838
0.219 4.062 10.02 3.0184 .6725
0.237 4.026 10.80 STD. 40 3.2145 .6613
0.250 4.000 11.36 3.3611 .6528
0.281 3.938 12.67 60 3.7021 .6326
0.312 3.876 13.97 4.0273 .6126
0.337 3.826 15.00 XHY 80 4.2713 .5972
0.438 3.624 19.02 120 5.1790 .5361
0.531 3.438 22.53 160 5.8997 .4822
0.674 3.152 27.57 XXHY 6.7927 .4054
5 5.563 0.188 5.187 10.80 4.1161 1.0979
0.219 5.125 12.51 4.7279 1.0716
0.258 5.047 14.63 STD. 40 5.4500 1.0391
0.281 5.001 15.87 5.8644 1.0204
0.312 4.939 17.51 6.4074 .99647
0.344 4.875 19.19 6.9358 .9696
0.375 4.813 20.80 XHY 80 7.4300 .9449
0.500 4.563 27.06 120 9.2534 .8495
0.625 4.313 32.99 160 10.7976 .7590
0.750 4.063 38.59 XXHY 12.0954 .6734
6 6.625 0.109 6.407 7.59 5 3.5769 1.6748
0.134 6.357 9.30 10 4.3475 1.6488
0.156 6.313 10.79 5.0107 1.6260
0.188 6.249 12.94 5.9351 1.5937
0.203 6.219 13.94 6.3804 1.5780
0.219 6.187 15.00 6.8261 1.5620
0.250 6.125 17.04 7.6905 1.5306
0.280 6.065 18.99 STD. 40 8.4958 1.5008
0.312 6.001 21.06 9.3416 1.4688
0.344 5.937 23.10 10.111 1.4391
0.375 5.875 25.05 10.893 1.4082
0.432 5.761 28.60 XHY 80 12.224 1.3541
0.500 5.625 32.74 13.711 1.2909
0.562 5.501 36.43 120 14.9806 1.2346
0.625 5.375 40.09 16.1821 1.1787
0.719 5.187 45.39 160 17.8243 1.0977
0.864 4.897 53.21 XXHY 20.025 .9784
1.000 4.625 60.13 21.7719 .8727
1.125 4.375 66.14 23.1237 .7809

Advantages of using Alloy Steel Boiler Tubes

  • High-Temperature Resistance: Alloy steel boiler tubes exhibit exceptional resistance to high temperatures, ensuring reliable performance in demanding boiler applications with elevated temperatures.
  • Corrosion Resistance: Alloy steel compositions, often containing elements like chromium, molybdenum, and nickel, provide superior corrosion resistance, making alloy steel boiler tubes suitable for corrosive environments and extending their service life.
  • High Strength: Alloy steel boiler tubes offer high strength and durability, enabling them to withstand high-pressure conditions commonly encountered in boiler systems without compromising structural integrity.
  • Enhanced Resistance: Alloy steel formulations enhance the creep resistance of boiler tubes, allowing them to withstand prolonged exposure to high temperatures and pressures without deformation or failure.
  • Excellent Thermal Conductivity: Alloy steel boiler tubes possess excellent thermal conductivity, facilitating efficient heat transfer within the boiler system and improving energy efficiency and performance.
  • Versatility: Alloy steel boiler tubes are available in various grades and specifications, offering versatility in design and application to meet specific requirements across diverse industries and boiler systems.
  • Longevity & Reliability: The inherent properties of alloy steel, including high-temperature resistance, corrosion resistance, and strength, contribute to the longevity and reliability of boiler tubes, minimizing downtime and maintenance costs over the lifespan of the boiler system.
  • Compliance with Industry Standards: Alloy steel boiler tubes adhere to stringent industry standards and regulations, ensuring compliance with safety and quality requirements in boiler system operations.

Various Types of Alloy Steel Boiler Tube

PipingProjects.eu is a leading Alloy Steel Boiler Tube Manufacturers in Europe. These are a few examples of Alloy Steel Boiler Tubes you can find at Piping Projects in Europe.

Chemical Composition of Alloy Steel Boiler Tube

Alloy Steel Boiler Tube Chemical Composition
Grade S Mn C P Cr Si V Mo N Nb others AL
T2 50.025 0.30- 0.61 0.10- 0.20 50.025 0.50- 0.81 0.10- 0.30   0.44- 0.65        
T5 50.025 0.30- 0.60 0.15 50.025 40- 6.0 0.5   0.45- 0.65        
T5b 50.025 0.30- 0.60 0.15 50.025 40- 6.0 1.0- 2.0   0.45- 0.65        
T9 50.025 0.30- 0.60 0.15 50.025 8.0- 10.0 0.25- 1.0   0.90- 1.10        
T91 SO.010 0.30- 0.60 0.07- 0.14 SO.020 8.o- 95 0.20- 0.50 0.18- 0.25 0.85- 1.05 0.030- 0.070 0.06- 0.1 Ti 0.01 Zr 0.01 0.02

Mechanical Properties of Alloy Steel Boiler Tube

Alloy Steel Boiler Tube Mechanical Properties
Grade Hardness Yield Strength(Mpa) Tensile Strength(Mpa) Elongation
T5b ≤8gHRB ≥205 ≥415 ≥30
Tg ≤8gHRB ≥205 ≥415 ≥30
T91 ≤25HRC ≥415 ≥585 ≥20

What are the inspection methods employed for low alloy steel seamless boiler tubes?

1. Phased Array Ultrasonic Inspection (PAUT), combined with Time of Flight Diffraction (TOFD), represents one of the most effective techniques for examining boiler tubes. This approach offers technicians and inspectors comprehensive coverage using a single platform, ensuring reliable inspection processes. PAUT utilizes computationally efficient algorithms to emit pulses across tubes. It can generate multiple beams from various directions continuously and sequentially, creating an entire cross-section even when angles are irregular.

2. Seamless alloy steel boiler tubes significantly benefit from PAUT's ability to explore rough surfaces, including weld caps. This advanced capability allows inspectors to detect flaws and imperfections with precision, enhancing the reliability and safety of boiler systems. By employing PAUT, inspectors can identify potential issues early on, reducing the risk of unexpected failures and downtime in boiler operations.

3. In inspecting welds, Time of Flight Diffraction (TOFD) utilizes longitudinal waves to monitor detectors on each side of the weld. This method enables inspectors to detect and evaluate defects within the weld, providing critical insights into its integrity and structural soundness. By leveraging TOFD with PAUT, inspectors can achieve thorough and accurate assessments of low alloy steel seamless boiler tubes, ensuring compliance with industry standards and regulatory requirements.

4. In conclusion, the combination of Phased Array Ultrasonic Inspection and Time of Flight Diffraction offers a powerful solution for inspecting low alloy steel seamless boiler tubes. By leveraging the capabilities of these advanced techniques, inspectors can enhance the efficiency, accuracy, and reliability of boiler tube inspections, contributing to the overall safety and performance of boiler systems in various industrial applications.

Size Chart of Alloy Steel Boiler Tubes

Alloy Steel Boiler Tube Size Chart
NB Size OD 40S 5S 10S S10 S20 S40 S60 XS/80S S80 S100 S120 S140 S160 XXS
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
1/8” 10.29 1.2 1.73 2.41
1/4” 13.72 1.7 2.24 3.02
3/8” 17.15 1.7 2.31 3.2
15 1/2” 21.34 2.8 1.7 2.1 2.77 3.73 3.73 4.78 7.47
20 3/4” 26.67 2.9 1.7 2.1 2.87 3.91 3.91 5.56 7.82
25 1” 33.4 3.4 1.7 2.8 3.38 4.55 4.55 6.35 9.09
32 1 1/4” 42.16 3.6 1.7 2.8 3.56 4.85 4.85 6.35 9.7
40 1 1/2” 48.26 3.7 1.7 2.8 3.68 5.08 5.08 7.14 10.2
50 2” 60.33 3.9 1.7 2.8 3.91 5.54 5.54 9.74 11.1
65 2 1/2” 73.03 5.2 2.1 3.1 5.16 7.01 7.01 9.53 14
80 3” 88.9 5.5 2.1 3.1 5.49 7.62 7.62 11.1 15.2
90 3 1/2” 101.6 5.7 2.1 3.1 5.74 8.08 8.08
100 4” 114.3 6 2.1 3.1 6.02 8.56 8.56 11.1 13.5 17.1
125 5” 141.3 6.6 2.8 3.4 6.55 9.53 9.53 12.7 15.9 19.1
150 6” 168.3 7.1 2.8 3.4 7.11 10.97 11 14.3 18.3 22
200 8” 219.1 8.2 2.8 3.8 6.4 8.18 10.3 12.7 12.7 15.1 19.3 20.6 23 22.2
250 10” 273.1 9.3 3.4 4.2 6.4 9.27 12.7 12.7 15.1 19.3 21.4 25.4 28.6 25.4
300 12” 323.9 9.5 4 4.6 6.4 10.3 14.3 12.7 17.5 21.4 25.4 28.6 33.3 25.4
350 14” 355.6 9.5 4 4.8 6.4 7.9 11.1 15.1 12.7 19.1 23.8 27.8 31.8 35.7
400 16” 406.4 9.5 4.2 4.8 6.4 7.9 12.7 16.7 12.7 21.4 26.2 31 36.5 40.5
450 18” 457.2 9.5 4.2 4.8 6.4 7.9 14.3 19.1 12.7 23.8 29.4 34.9 39.7 45.2
500 20” 508 9.5 4.8 5.5 6.4 9.5 15.1 20.6 12.7 26.2 32.5 38.1 44.5 50
550 22” 558.8 9.5 4.8 5.5 6.4 9.5 22.2 12.7 28.6 34.9 41.3 47.6 54
600 24” 609.6 9.5 5.5 6.4 6.4 9.5 17.5 24.6 12.7 31 38.9 46 52.4 59.5
650 26” 660.4 9.5 7.9 13 12.7
700 28” 711.2 9.5 7.9 13 12.7
750 30” 762 9.5 6.4 7.9 7.9 13 12.7
800 32” 812.8 9.5 7.9 13 17.5 12.7
850 34” 863.6 9.5 7.9 13 17.5 12.7
900 36” 914.4 9.5 7.9 13 19.1 12.7

How to prevent corrosion in alloy steel boiler tubes?

Selecting the appropriate alloy steel grade with enhanced corrosion resistance properties can significantly mitigate the risk of corrosion. Proper water treatment methods, including pH control and chemical treatments, help maintain the water chemistry within acceptable limits, minimizing the potential for corrosion.

Regular inspection and maintenance routines are essential to detect and address any signs of corrosion early on, preventing further deterioration of the boiler tubes.

Applying protective coatings or linings to the interior surfaces of the boiler tubes can create a barrier against corrosive elements, extending their service life and enhancing corrosion resistance.

Furthermore, maintaining proper operational conditions, such as controlling the temperature and pressure within recommended limits, helps prevent accelerated corrosion of alloy steel boiler tubes. Implementing effective monitoring systems to track corrosion rates and identify potential corrosion-prone areas allows for timely intervention and corrective actions. Overall, a combination of material selection, water treatment, maintenance practices, and operational controls is crucial in preventing corrosion and ensuring alloy steel boiler tubes' long-term performance and integrity in various industrial applications.

Alloy Steel Boiler Tube Used in Industries

  • Alloy Steel Boiler Tube Used in Construction
  • Alloy Steel Boiler Tube Used in Automotive Trim
  • Alloy Steel Boiler Tube Used in Stamped Machined Products
  • Alloy Steel Boiler Tube Used in Cookware
  • Alloy Steel Boiler Tube Used in Appliances
  • Alloy Steel Boiler Tube Used in Kitchen
  • Alloy Steel Boiler Tube Used in Sinks
  • Alloy Steel Boiler Tube Used in Railway Cars
  • Alloy Steel Boiler Tube Used in Foodservice Equipment
  • Alloy Steel Boiler Tube Used in Trailers
Construction Steel Industry Architecture Food Industry Industrial Products

Alloy Steel Boiler Tube Manufacturer & Supplier in Europe

Alloy Steel Boiler Tube Manufacturer in Europe

Alloy Steel Boiler Tube Manufacturer in Europe

Alloy Steel Boiler Tube Supplier in Europe

Alloy Steel Boiler Tube Supplier in Europe

Piping Projects Europe

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