Forged Fittings Manufacturer & Supplier in Europe

Forged Fittings Manufacturer and Supplier

Forged Fitting Manufacturer and Supplier in Europe

What is Forged Fittings Material?

Steel forgings are made out of alloying carbon and the iron. Forged steel is the produced under extremely high, yet accurate, pressure. It has better ductility than other manufactured steel, possesses fatigue strength, more tensile, has an advanced grain and structure, and has less surface porosity.

What are the Different Types of Forged Fittings?

They are usually come in two different forms – Forged Threaded Fittings and a Forged Socket Weld Fittings. And further, these are a sub-categorised divided into the different types such as Elbow, Tee, Union, Cross, Coupling, Cap, Bush, and Plug.

Advantages of Forged Fittings Versus Other Processes:

Forged steel is the stronger and a more reliable than castings because the grain flow of solid steel piece is the altered to conform to the shape of the part in the die. Because of this, forging provides a uniformity of the structure and a composition of finished part.

Forged fittings also provides a degree of structural integrity that is unmatched by other metalworking processes. Forging eliminates internal voids and the gas pockets that can weaken metal parts. By dispersing segregation of the alloys or a nonmetallics, forging provides a superior chemical uniformity.

Strong and reliable. No other metalworking processes can ensure the superior strength of the forged metal parts. The high strength is the result of tight grain and structure of the forged metal. The strength , reliability, and ductility of the forged products go beyond the casted, fabricated and a welded products.

Why is Forging Better than Welding?

Forgings offer more consistent, and a better metallurgical properties. Selective heating and non-uniform cooling that is occur in the welding can yield such undesirable metallurgical properties as inconsistent grain structure. In use, of a welded seam may act as a metallurgical notch that can be the lead to part failure. Forgings have no internal voids that can cause to unexpected failure under stress or a impact.

Forgings are stronger. Welded structures are not usually free of a porosity. Any strength benefit gained from the welding or a fastening standard rolled products can be the lost by poor welding and joining practice. The grain orientation is achieved in a forging makes stronger parts.

What are the Applications of High Pressure Forged Fittings?

The High Pressure of Forged Fittings are used in the many applications where high temperatures is required. It is used in a high-pressure fluid or a gas transportation from the one place to another.

Because of this property, it is widely used in a many sectors of the petrochemical and the gas production.

At a high temperature, it has outstanding welding and forming properties, making it ideal for the use in many operations and where it must be 500 degrees Celsius. Making pharmaceutical types of equipment is any other industry where it can be used in making vessels, oil or refining equipment, etc.

The high pressure of forged fittings is the high quality are manufactured using the best quality raw materials and to be used in variety of applications. Forged fittings are finished in with the unique consistency and a reliability for long life of a high pressure and zero defects.

Some other industries where these fittings can be used in making pharmaceutical types of the making vessels, equipment, oil refinery equipment, etc.

Forged Fitting Manufatcurer, Supplier and Dealer in Europe

Forged Fittings

Forged Fitting Manufacturer in Europe
Forged Fitting Supplier in Europe
Forged Fitting Dealer in Europe

Forged Fitting Specifications & Standards

  • Size : 1/8″NB to 24″NB & 1/4″OD TO 24″OD AND 6.35mm to 254mm OD
  • Thickness : 0.6mm to 20mm
  • Forged Fittings Types : 90, 45, Tee, Cross, Coupling, Reducing Coupling, Bushing, Cap, O’Let.
  • Schedule : SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120,SCH140, SCH160, XXS
  • Alloy Steel : SA234 WP5, SA234 WP9, SA234 WP11, SA234 WP22, SA234 WP91
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Forged Fitting

    • Carbon Steel A105: This material is a commonly used for a general-purpose applications where high strength and durability are required. It has a tensile strength of 420-620 MPa, a yield strength of 250-350 MPa, an elongation of 12-20%, and hardness of 180-220 HB.
    • Stainless Steel 316: This material is a more corrosion-resistant version of stainless steel 304 and is commonly used in a applications where there is a exposure to harsh chemicals, such as the oil and gas industry. It has a tensile strength of 550-860 MPa, a yield strength of 300-420 MPa, an elongation of 18-25%, and a hardness of a 180-215 HB.
    • Alloy Steel 4130: This material is a high-strength steel that is commonly used in applications where high loads and impact resistance are required, such as the automotive and construction industries. It has a tensile strength of the 980-1200 MPa, a yield strength of 620-780 MPa, an elongation of 10-15%, and a hardness of 280-320 HB.
    • Stainless Steel 304: This material is a commonly used for the applications where corrosion resistance is required, such as a food processing and marine applications. It has a tensile strength of 520-760 MPa, a yield strength of 270-380 MPa, an elongation of the 20-30%, and a hardness of the 175-200 HB.
  • These are just a few of many materials that can be used in to make forged fittings. The specific material that is used will depend on the specific application and the required mechanical properties.

Chemical Composition of Forged Fittings

Chemical Composition of Forged Fittings
Type C Mn P S Si Cr Ni Mo V
Carbon Steel A105 0.25-0.35 0.60-0.90 0.040 max 0.050 max 0.15-0.30 0.20-0.35 - - -
Stainless Steel 304 0.08-0.19 2.00-2.50 0.040 max 0.030 max 0.75-1.20 16.00-18.00 - - -
Stainless Steel 316 0.08-0.19 2.00-2.50 0.040 max 0.030 max 1.00-1.25 16.00-18.00 2.00-2.50 0.030 max -
Alloy Steel 4130 0.35-0.45 1.80-2.30 0.035 max 0.040 max 0.75-0.95 1.00-1.40 0.50-0.80 - -

Mechanical Properties of Forged Fittings

Mechanical Properties of Forged Fittings
Material Tensile
Strength (MPa)
Yield
Strength (MPa)
Elongation
(%)
Hardness
(HB)
Carbon Steel A105 420-620 250-350 12-20 180-220
Stainless Steel 304 520-760 270-380 20-30 175-200
Stainless Steel 316 550-860 300-420 18-25 180-215
Alloy Steel 4130 980-1200 620-780 10-15 280-320

Forged Fittings Weight Chart Pdf

Forged Fittings Weight Chart Pdf
Name WorkingPress. 1/4” 3/8” 1/2” 3/4” 1” 1-1/4” 1-1/2” 2” # per 100 pcs
90º Ells S/W 3000# 22 29 53 86 139 198 286 400 -
90º Ells
Screw
3000# 29 53 86 139 198 286 400 1452 -
45º Ells S/W 3000# 22 38 53 86 139 198 374 396 -
45º Ells Screw 3000# 29 53 86 139 198 374 600 800 -
Tees S/W 3000# 31 40 73 106 158 220 317 572 -
Tees Screw 3000# 40 73 106 158 220 317 512 2090 -
Union Screw - - - - - - - - - -
Union S/W - - - - - - - - - -
Coupling S/W 3000# 9 18 26 40 92 152 229 462 -
Coupling Screw 3000# 9 18 26 40 92 152 229 462 -
Caps S/W 3000# 11 13 24 37 62 114 147 297 -
Caps Screw 3000# 11 13 24 37 62 114 147 297 -
Hex.
Head Plugs
3000# 4 7 18 26 48 86 99 198 -
Sq.
Head Plugs
3000# 2 4 9 18 33 57 73 136 -
Hex. Bushing 3000# 7 7 9 13 18 42 44 136 -
Flush
Bushing
3000# 4 4 7 9 15 33 37 132 -

Stainless Steel Forged Fittings Dimensions

Stainless Steel Forged Fittings Dimensions
Nom, Pipe Size Sock, Bore Diameter B Depth of Sock, Min Wall Thickness Minimum Bore Diameter of Fitting D Centre to Bottom of Socket Laying Lengths Tolerances, ±
3000# 6000# 90º Ells, Tee & Crosses 45º Ell Couplings Half Couplings
A A E F A E F
Sock, C Body G Sock C Body G 3000# 6000# 3000# 6000# 3000# 6000#
1/8” .420.430 3/8 .125 .095 .135 .124 .254.284 .141 7/16 7/16 5/16 5/16 1/4 5/8 .03 .06 .03
1/4 .555.565 3/8 .130 .119 .158 .145 .349.379 .235 7/16 17/32 5/16 5/16 1/4 5/8 .03 .06 .03
3/8 .690.700 3/8 .138 .126 .172 .158 .478.508 .344 17/32 5/8 5/16 7/16 1/4 11/16 .06 .12 .06
1/2 .855.865 3/8 .161 .147 .204 .188 .607.637 .451 5/8 3/4 7/16 1/2 3/8 7/8 .06 .12 .06
3/4 1.0651.075 1/2 .168 .154 .238 .219 .809.839 .599 3/4 7/8 1/2 9/16 3/8 15/16 .06 .12 .06
1 1.3301.340 1/2 .196 .179 .273 .250 1.0341.064 .800 7/8 1-1/16 9/16 11/16 1/2 1-1/8 .08 .16 .08
1-1/4 1.6751.685 1/2 .208 .191 .273 .250 1.3651.395 1.145 1-1/16 1-1/4 11/16 13/16 1/2 1-3/16 .08 .16 .08
1-1/2 1.9151.925 1/2 .218 .200 .307 .281 1.5951.625 1.323 1-1/4 1-1/2 13/16 1 1/2 1-1/4 .08 .16 .08
2 2.4062.416 5/8 .238 .218 .374 .344 2.0522.082 1.674 1-1/2 1-5/8 1 1-1/8 3/4 1-5/8 .08 .16 .08
2-1/2 2.9062.921 5/8 .301 .276 .375 2.4392.499 1-5/8 1-1/8 3/4 1-11/16 .10 .20 .10
3 3.5353.550 5/8 .327 .300 .438 3.0383.098 2-1/4 1-1/4 3/4 1-3/4 .10 .20 .10
4 4.5454.560 3/4 .368 .337 .531 3.9964.055 2-5/8 1-5/8 3/4 1-7/8 .10 .20 .10

Most Common Uses for Forged Fittings

  • Forged Fittings Used in Tractor
  • Forged Fittings Used in Automotive Trim
  • Forged Fittings Used in Stamped Machined Products
  • Forged Fittings Used in Cookware
  • Forged Fittings Used in Appliances
  • Forged Fittings Used in Kitchen
  • Forged Fittings Used in Sinks
  • Forged Fittings Used in Railway Cars
  • Forged Fittings Used in Foodservice Equipment
  • Forged Fittings Used in Trailers
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