Cable lugs are electrical connectors used to join or terminate cables. Cable Lugs link device terminals, making assembly, maintenance, and repair easier. Wire Lugs are used when a permanent connection is needed but a direct connection is impractical or impossible to make. Ring, pin, flat, male & female, and U-type lugs are the most frequent types of lugs.
Aluminium lugs are made from high-conductivity (99.6% pure) solid aluminium rod. The aluminium lugs are appropriate for external use due to their sturdy and firm construction because the palm ends are sealed. The barrels of the aluminum cable lugs contain jointing materials and are sealed at the terminal with a lid. We have a common size list but can custom make aluminum lug types. The barrels of the aluminum cable lugs contain jointing materials and are sealed at the terminal with a lid.
Mechanical connection technology, which employs cutting-edge components such as shear-off bolted connections, is the best method for attaching cable conductors. In this scenario, the bolt head is sheared off at a predetermined torque. These mechanical connectors or shear bolt connectors are made from certain alloys. These connections are made up of lug bodies and sleeves made of high-tensile aluminum alloy.
The inside surfaces of the connectors have been modified, and the sleeves are suitable for usage underground. These lugs come in a variety of palm hole sizes and are useful both externally and internally. These goods are available in three voltage levels: low, medium, and high.
Electric current and voltage are excellent in a terminal lug. The Terminal Lugs are more affordable than most other lugs and have an attractive appearance. These lugs are very easy to install and secure to do so.
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Copper lugs are commonly utilized in large gauge applications for power draw or grounding. Every copper lug can be fixed or crimped to the wire. Depending on the type of lug used, one point of the copper lug accepts the cable via welding, soldering, or crimping. A bolt, screw, or spring clip connects the other end of the copper lug to a very end or connection point.
Copper cable lugs are easy to install and guarantee long-lasting authenticity. Pioneer copper lugs are composed of high-quality copper that has been tinned to prevent corrosion. It is regarded as an excellent choice for any outdoor use or in a maritime setting. Copper lugs are far superior in many aspects, but they are slightly more expensive than aluminum lugs. In the electrical sector, flat-type lugs are commonly utilized.
A thin and elongated structure makes up the connection part of pin-type lugs. It takes the form of a needle. Its purpose is to cut conductors into contact blocks. It is applied to the termination of blocks as well as some electronic components. Pin type lugs are available in a variety of sizes including 1, 2.5, 4, 6, 10, 16, 25, 35, 50, 70, 90, and 120.
utilized to join or separate cables that are an important component of an electrical system. One of two metals, copper or aluminum or their corresponding alloys, is typically used to make cable lugs.
Cable lugs make it easier to install, repair, and maintain electrical equipment and cables. They connect more than two cables or unite two wires together. They also link electrical equipment, fuse sockets, and load switches.
When an aluminum wire needs to be severed by a copper bus bar or copper contact, bimetallic lugs are particularly useful. The use of bimetallic lugs ensures a durable and technically sound union.
Devices called Cable Lugs and Glands are used in cable-based electrical connections. A cable lug evenly distributes and supplies electric current between all electrical cables without generating any interference. A tool called a "Cable Glands" is intended to fasten and secure the ends of an electrical cable to any piece of machinery.
The Wire Gland relieves stress and is appropriate for cables of various sorts and descriptions. Industrial Cable Glands may be temporary or permanent. Lugs are typically utilized, nevertheless, when a permanent connection is needed. Additionally, there are significant parallels between the Electrical Gland and the Lug.
For entry into the wire barrel, there are mechanical pull-out tests and electrical durability tests. The bell-mouthed shockproof sections of the entrance enable easy conductor insertion.
Tests with high current are performed on the cable lugs at 250°C. Maximum conductivity, high loading capacity, and greater safety are all provided by high-quality materials.
For a quick and stable connection, flat contact surfaces and an internal chamfer are necessary. For better material characteristics and better crimping, copper lugs are annealed at a particular temperature.
All copper components are electro-tinned in accordance with BS standards to avoid corrosion and oxidation, and terminals with PVC insulation provide exceptional dielectric strength and support.
To match a specified Sq.mm of cable, copper tube specifications are customized, ensuring complete electrical conductivity and mechanical strength to endure vibration and pull-off.
| Cembre Cable Lug Order Code | Conductor Size Stranded Copper | Cable Lug Dimensions |
|---|---|---|
| A5-M6 | 25sqmm | 6.0mm |
| A5-M8 | 25sqmm | 8.0mm |
| A5-M10 | 25sqmm | 10.0mm |
| A5-M12 | 25sqmm | 12.0mm |
| Cable Size | Dimensions (mm) ID | Dimensions (mm) L | Dimensions (mm) L1 | Dimen... |
|---|---|---|---|---|
| 25mm | 7 | 65 | 20 | 32 |
| 25mm | 7 | 65 | 20 | 32 |
| 35mm | 8.5 | 65 | 20 | 32 |
| Conductor Size | Ø Stud |
Dimensions | |||||
|---|---|---|---|---|---|---|---|
| Øi | B | M | N | L | d | ||
| 16sq | 8 | 5.5 | 21 | 13 | 11 | 77 | 8.4 |
| 25sq | 8 | 6.5 | 21 | 13 | 11 | 77 | 8.4 |
| 35sq | 8 | 8 | 23 | 13 | 11 | 77.5 | 8.4 |
| 35sq | 10 | 8 | 23 | 13 | 11 | 77.5 | 10.5 |
| 50sq | 12 | 9 | 26 | 16 | 14 | 91 | 13.2 |
| 50sq | 14 | 9 | 26 | 18 | 16 | 95 | 15 |
| 70sq | 12 | 11 | 27 | 16 | 14 | 91 | 13.2 |
| 70sq | 14 | 11 | 27 | 18 | 16 | 95 | 15 |
| 95sq | 12 | 12.5 | 27 | 16 | 14 | 91 | 13.2 |
| 95sq | 14 | 12.5 | 27 | 18 | 16 | 95 | 15 |
| 120sq | 12 | 13.7 | 35 | 16 | 14 | 115 | 13.2 |
| 120sq | 14 | 13.7 | 35 | 18 | 16 | 119 | 15 |
| 150sq | 12 | 15.5 | 34 | 16 | 14 | 115 | 13.2 |
| 150sq | 14 | 15.5 | 34 | 18 | 16 | 119 | 15 |
| 185sq | 12 | 17 | 42 | 20 | 14 | 122 | 13.2 |
| 185sq | 14 | 17 | 42 | 22 | 16 | 126 | 15 |
| 240sq | 12 | 19.5 | 44 | 20 | 14 | 122 | 13.2 |
| 240sq | 14 | 19.5 | 44 | 22 | 16 | 126 | 15 |
| 300sq | 12 | 22.5 | 47 | 22 | 14 | 130 | 13.2 |
| 300sq | 14 | 22.5 | 47 | 22 | 16 | 132 | 15 |
| 300sq | 16 | 22.5 | 47 | 22 | 17 | 133 | 17 |
| 300sq | 16 | 23.3 | 54 | 19 | 17 | 172 | 17 |
| 400sq | 16 | 26 | 56 | 19 | 17 | 172 | 17 |
| 500sq | 16 | 29.1 | 57 | 22 | 19 | 177 | 17 |
| 630sq | 16 | 32.5 | 70 | 22 | 19 | 177 | 17 |
| Area in Mm | Dimension in MM | |||||
|---|---|---|---|---|---|---|
| E | A | C | D | B | J | |
| 2.5 | 3.2 | 2.0 | 5.5 | 6.6 | 10.5 | 21.5 |
| 2.5 | 3.7 | 2.6 | 5.5 | 7.0 | 10.5 | 21.5 |
| 4 | 4.2 | 2.9 | 5.5 | 7.2 | 10.5 | 21.5 |
| 4 | 5.1 | 2.9 | 5.5 | 12.0 | 10.5 | 27.5 |
| 6 | 5.2 | 3.5 | 5.5 | 7.5 | 10.5 | 27.5 |
| 6 | 6.5 | 3.5 | 5.5 | 12.0 | 10.5 | 27.5 |
| 10 | 4.2 | 3.8 | 6.2 | 8.4 | 13.5 | 34.5 |
| 10 | 6.4 | 4.4 | 7.2 | 9.7 | 13.5 | 34.5 |
| 16 | 6.4 | 5.4 | 8.3 | 11.4 | 19.5 | 43.5 |
| 16 | 8.2 | 5.4 | 8.3 | 11.4 | 19.5 | 43.5 |
| 16 | 10.2 | 5.4 | 8.3 | 18.0 | 19.5 | 43.5 |
| 25 | 8.2 | 7.0 | 9.7 | 13.7 | 24 | 52 |
| 25 | 10.2 | 7.0 | 9.7 | 20.0 | 24 | 52 |
| 25 | 12.7 | 7.0 | 9.7 | 20.0 | 24 | 52 |
| 35 | 8.2 | 8.0 | 10.8 | 15.4 | 27 | 56 |
| 35 | 10.2 | 8.0 | 10.8 | 20.0 | 27 | 56 |
| 50 | 8.2 | 9.3 | 13.0 | 18.3 | 33 | 65 |
| 50 | 10.2 | 9.3 | 13.0 | 23.0 | 33 | 65 |
| 50 | 12.7 | 9.3 | 13.0 | 23.0 | 33 | 65 |
| 70 | 8.2 | 11.6 | 16.0 | 22.6 | 39 | 73 |
| 70 | 10.2 | 11.6 | 16.0 | 22.6 | 39 | 73 |
| 70 | 12.7 | 11.6 | 16.0 | 22.6 | 39 | 73 |
| 95 | 10.2 | 12.9 | 17.1 | 24.5 | 42 | 78 |
| 95 | 12.7 | 12.9 | 17.1 | 24.5 | 42 | 78 |
| 95 | 16.2 | 12.9 | 17.1 | 24.5 | 42 | 78 |
| 120 | 10.2 | 15 | 19.0 | 28.0 | 48 | 89 |
| 120 | 12.7 | 15 | 19.0 | 28.0 | 48 | 89 |
| 120 | 16.2 | 15 | 19.0 | 28.0 | 48 | 89 |
| 150 | 10.2 | 16.5 | 21.5 | 30.9 | 51 | 96 |
| 150 | 12.7 | 16.5 | 21.5 | 30.9 | 51 | 96 |
| 150 | 16.2 | 16.5 | 21.5 | 30.9 | 51 | 96 |
| 185 | 10.2 | 18.5 | 24 | 34.6 | 54 | 102 |
| 185 | 12.7 | 18.5 | 24 | 34.6 | 54 | 102 |
| 185 | 16.2 | 18.5 | 24 | 34.6 | 54 | 102 |
| 225 | 12.7 | 21 | 27 | 39.0 | 60 | 114 |
| 240 | 12.7 | 22 | 28 | 40.0 | 66 | 124 |
| 240 | 16.2 | 22 | 28 | 40.0 | 66 | 124 |
| 300 | 16.2 | 24 | 31 | 45.7 | 70.5 | 138.5 |
| 300 | 20.3 | 24 | 31 | 45.7 | 70.5 | 138.5 |
| 400 | 20.3 | 28 | 36 | 51.0 | 84.0 | 158.0 |
| 500 | 20.3 | 31 | 41 | 58.7 | 90.0 | 170.0 |
| 630 | 20.3 | 36 | 46 | 66.6 | 103.5 | 188.5 |
| 800 | - | 39 | 51 | 73.1 | 115.5 | 218.5 |
| 1000 | - | 43.5 | 57 | 81.9 | 150 | 270.0 |
Cable lugs simplify the process of installing, repairing, and maintaining electrical equipment and cables. They join more than two cables or connect two wires together. Additionally, they join load switches, fuse sockets, and electrical apparatus. The wire, automation, control panel, and instrumentation industries use insulated lugs with pin terminals, blade terminals, hook terminals, fork terminals, and ring terminals. There are numerous connecting uses for copper ring-type lugs. Several of the devices are connected via cables using copper cable lugs.
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